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    The trend of digital transformation is coming, have you hit a bottleneck during transformation?

    Did you get in on the act of digital transformation? It is believed that many companies have responded to this trend, however, the process is not smooth at all, and even the cost during transformation is higher than before. What’s the problem? This article will share the challenges of digital transformation and see if you have encountered the same problem!

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    The trend of digital transformation

    Digital transformation has always been a popular topic, and many manufacturers are also rushing to catch this trend. Not only they launched services or products to assist customers in transformation, but they also began to reform internally. They sincerely hope to build a data-driven smart manufacturing factory as soon as possible which will bring commercial value to them. However, most enterprises think that the implementation of digital transformation is a difficult thing as they need to introduce the technology or equipment into the factory, also, the situation caused by the integration process will cause internal exhaustion.

    he importance of digital transformation

    Why is everyone eager to catch up with the wave of digital transformation? Digital transformation can help businesses maintain competitiveness and sustainable growth in rapidly changing environments. It may be a key strategy to succeed in the market, and therefore, its importance cannot be ignored:


    1.Enhanced productivity: Digital transformation involves the adoption of automation and intelligent technologies, enabling continuous process optimization. By reducing manual operations and improving production speed while lowering error rates, it saves time and costs.


    2.Optimized supply chain management: Through digital transformation, monitoring and analyzing real-time data can help manufacturing industries accurately predict market demands before production. This helps avoid inventory issues and shortages, while improving responsiveness and flexibility.


    3.Improved product quality: Technologies like the Internet of Things (IoT) and big data analytics enable real-time monitoring of processes and product quality. This facilitates the early detection and immediate resolution of potential issues, ensuring that quality remains consistently high and minimizing the chances of producing defective items.


    4.Personalization: Data analysis allows businesses to understand customer needs better, enabling them to tailor products to meet customer expectations and enhance customer interactions, ultimately fostering customer loyalty.


    5.Data-driven insights: Leveraging data analysis and predictive modeling provides objective and accurate insights, serving as the foundation for management decisions regarding production and operations. Consequently, it reduces risks and increases the likelihood of success.

    The challenge of digital transformation

    Driven by the requirements of transformation, these difficulties need to be overcome. We can learn from the cases imported in the past and understand the challenges in advance. Through early planning to improve the probability of success. The following are three commonly encountered challenges for your reference:


    1. The focus of data collection is not the same

    The first step in the Internet of Things is to collect information, and in the process of integration, the data collected may not certainly create value for the enterprise due to the different degrees of understanding with each department in the factory during operation. Additionally, the communication format of each device has its own protocol and operation method. For medium-sized factories, there will be dozens of communication protocols, which greatly increases the difficulty of data collection. Therefore, it is necessary to understand the properties and communication methods of each device in advance so that the introduction process will be smoother, and then connect the data from collecting to analyzing to provide enterprises with decision-making and optimization.


    2. System development thinking

    During the import process, it can be found the factory staff usually ensure the compatibility and stability of different equipment operations, that’s why they are used to test the module first and then adjust the module from the results. Sometimes more requirements are derived from the modification, so the people in the IT department need to constantly adjust to meet the requirements of usage, however,

    for the people in the IT department, the initial system architecture is to communicate the requirements at the beginning, and then develop and design the system.

    This back-and-forth communication process may prolong the lead-in time and make it unsmooth.


    3. System maintenance

    When the system is finished, follow-up management and maintenance are important knowledge. For IT staff, once a problem occurs, it needs to be solved immediately, because more problems may occur over time. However, frontline workers will afraid that upgrades or changes will affect production and quality, they prefer to maintain the status quo or make changes after assurance. Therefore, these two sides often fail to reach a consensus after the introduction, and ultimately fail to see the value brought by the transformation.


    Digital transformation is not just about importing technology and drawing it into a beautiful digital report and presenting it on a mobile phone or tablet, buying many robotic arms, or updating it to an automated system but requires people in different fields to cooperate with each other and use their own expertise enables technology to truly work, thereby creating more value for the enterprise.

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    We have talents in different fields and years of experience, combined with the operation of the front-line and the analysis of R&D personnel, to help enterprises no longer let the cutting process go through a lot of trial-and-error heavy work, truly moving towards smart manufacturing.


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    Main image Photo by AdobeStock

    Reference NOXA

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